INFRASTRUCTURE

  • TCL Unit: 7000 sq. meter facility, with foremost induction melting and state of the art No Bake Sand Moulding System with continuous Sand mixer. Capacity for making parts up to 7 MT single piece.
  • Machining Centre: 5000 sq. meter; JV with Shreeji Engineering located in Ahmedabad, Gujarat, INDIA.
  • Fabrication Shop: 2000 sq. meter facility for making fabrication jobs.
  • Pattern Repair and Storage Shop.
  • Testing facility to ensure casting quality. Sand lab, Optical spectrometer of ThermoFisher, UT, MPI, Dye penetrant.
  • Drawing office and Mold simulation capability. Hitachi Casting simulation and mold flow analysis software.
  • Energetic Sales and Engineering team for application based casting solutions for Valve, Pump, Mining and Smelting industry.

PLANT MAJOR FACILITIES

  • Melting Furnaces: 2.5 MT Induction Furnace (2 Nos.), 5.0 MT Induction Furnace (1 No.)
  • Pouring Ladles: 8.0 T Bottom Pouring (1 No.), 5.0 T Bottom Pouring (1 No.), 4.0 T Bottom Pouring (1 No.), 2.5 T Lip Pouring (2 Nos.), 1.0 T Lip Pouring (1 No.), 0.5 T Lip Pouring (1 No.)
  • Overhead Cranes: 15 T (4 Nos.), 10 T (2 Nos.), 5.0 T (2 Nos.)
  • Welding Machines: Rectifiers 1000 Amps (2 Nos.), Welding Transformer 600 Amps (5 Nos.)
  • Mullar Mixer: 200 Kg Batch Mixer (1 No.), 50 Kg Batch Mixer (1 No.)
  • Continues Mixer: 20 T with Knock Out, Reclaimer & Pneumatic Conveying System (1 No.)
  • Continues Mixer: 10 T/Hr. (2 Nos.), Knock out with collar Classifier – 8 T/Hr. (1 No.)
  • Heat Treatment Furnace with Quenching Tank Facility
  • Shot Blasting Machines: Blasting Room Size 4 Meters X 4 Meters X 2 Meters (1 No.), Automatic Table Type Shot Blasting Machine (1 No.)

PLANT TESTING FACILITIES

  • Emersion Pyrometer: Platform Temperature ranges up to 1700⁰C (1 No.), Portable Temperature range up to 1700⁰C (1 No.), C.E. Analyzer with Emersion Pyrometer (1 No.)
  • Spectrometer: ARL All Channels – A complete range to analyze ferrous metal (1No.)
  • Ultimate Tensile Testing Machine: AIE Make 60 T Capacity (1No.)
  • Metallographic Testing Microscope with image analyzer and Color Printer
  • Sand Testing Laboratory – Fully Equipped Sand Testing Lab for Resin Sand and Raw Sand Testing
  • Digital Hardness Tester (1No.)
  • DP Testing Facility

HEAT TREATMENT FACILITY

IN-HOUSE PATTERN STORAGE FACILITY

MULTI-CAVITY CASTING FACILITY